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Water Filling Machine

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Water Filling Machine

  • Screw cap part of Water Filling Machine

    Screw cap part of Water Filling Machine

    The cap screwing part will screw the cap arranged by the cap sorting device to the bottle with the product already filled, and send it to the subsequent process by the conveyor chain. The capping machine drives the turntable to rotate through the reducer. Make the lid leave the hopper from the lid outlet under the action of centrifugal force. There is a front and back cover separating device at the exit. When the back cover passes by, the cover automatically falls into the return pipe, and the back cover is automatically blown into the hopper by wind. Only the front cover can enter the chute smoothly. The amount of cover in the hopper is automatically detected by the photoelectric switch to control the cover conveying machine to ensure that the lower cover achieves the desired effect. When the front cover enters the slideway, you can smoothly enter the cover feeding tray. In order to prevent accidents, an anti-reverse cover dial is also configured on the slideway to ensure that the cover that enters the feeding cover tray is correct. A pair of slides are also provided The photoelectric switch, when it detects that there is no cover, it stops the host immediately. In order to effectively remove the broken cover without the anti-theft ring and clean the remaining cover of the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.

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  • Filling part of Water Filling Machine

    Filling part of Water Filling Machine

    The filling part realizes the filling of materials into the washed bottles sent by the bottle washer. The filling machine is self-designed by our company. The filling valve has independent intellectual property rights and uses the principle of pressure filling and negative pressure backflow. The filling valve adopts the method of pressure filling and negative pressure backflow, the filling is quick and sensitive, and the filling level is high in accuracy. There is no spring in the valve, and the material does not contact with the spring, which is conducive to the cleaning of the inside of the valve. In order to ensure the filling process and the filling temperature, the material in the filling valve is in a micro-reflux state when there is no bottle or when it is shut down. The filling tank adopts a full tank method to ensure the stability of the pressure in the tank. The whole machine has a complete CIP cleaning interface. The double guide rod bottle lifting structure is adopted to make the bottle lifting and centering stable. The main drive adopts gear drive that is open type combined drive, which has high efficiency, low noise, long life, convenient maintenance and sufficient lubrication. The frequency converter is used to control the speed of the main motor of the machine. This machine adopts stepless frequency conversion speed regulation.

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  • Bottle washing part of Water Filling Machine

    Bottle washing part of Water Filling Machine

    This machine is a rotary bottle washer, mainly used for beverages, water and other products. Then the bottle is sent to the suction machine for product search. PET is transferred from the bottle separating star wheel equipment to the bottle mouth facing downwards by clamps and birds, the water dripping into the bottle, automatically spraying the bottle until the bottle mouth facing upwards, and conveying to the main structure of the injection equipment through the bottle star wheel. The contact part of the dressing machine and the external protective cover are made of high-efficiency stainless steel; open gear transmission. Brand-new stainless steel clamp, simple structure, convenient adjustment; less contact area with the bottle mouth, effectively avoiding secondary pollution to the bottle mouth

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For companies all over the world that produce bottled aquatic products, it is a general trend of human civilization to replace manual work with fully automated and intelligent production in the industry.

 


 

Automatic Water Filling Machine for Sale

3-in-1 water filling equipment integrates the three functions of bottle washing, filling and capping, and the whole process is automated; this filling equipment is made of high-quality SUS304 material, and the main parts are precision processed by CNC machine tools. Drinking water The filling machine adopts photoelectric detection of the operating status of each component, and the unique filling valve design can accurately control the filling level. The sanitary circulation pipeline accurately guarantees the recirculation requirements during product filling. The complete CIP return pipeline of the filling machine guarantees the cleaning effect. The touch screen is adopted for simple and convenient operatio

 

Partial Products Main Technical Parameter:

Model

KSCGF08B

KSCGF32A

KSCGF40A

KSCGF60A

Capacity 12000BPH 15000BPH 24000BPH 36000BPH
  Rinser;24 Rinser;32 Rinser;40 Rinser;60
Modules Filler;24 Filler;32 Filler;40 Fille;60
  Seamer;8 Seamer;8 Searner;15 Seamer;20
Bottle type   PET; D=50〜97mm; H=150~320mm  
Installed capacity 5kw 7kw 9kw 11kw
Compressed air consumption 0.6Nm3/min,0.6MPa 0.8Nm3/min,0.6MPa 1Nm3/min,0.6MPa 1.2Nm3/min,0.6MPa
 Water consumption 1.5~2m3/h,0.25MPa 1.5~2m3/h,0.25MPa 2.5 〜4m3/h,0.25MPa 3.5~6m3/h,0.25MPa
Size 3000X2300X2500 3360X2540X2500 3550X3250X2500 5800X4500X2500
Weight 6t 7.2t 10t 15t
Washout rate   100%  
Filling liquid level error   ±3mm  
Bottle damage rate   W0.08%  
Domoge rate of bottle cap   W0.5%  
Sealing pass rate   N99.7%  
Capping torque   0.6〜2.8N.m Fluctuation range ± 15%  
Liquid loss rate   W0.3%  

The pure water filling production line is suitable for filling various mineral water, pure water, drinking water and other food industries. The pure water filling machine is one of the main equipment for the filling production line of the pure water plant. It is developed based on foreign advanced technology and according to the filling process requirements of pure water and other beverages. The pure water filling production line adopts the advanced normal pressure gravity filling principle, which is fast, stable and accurate. It is equipped with a complete material return system. It can also realize independent air return during return, without contact with the material, and reduce the secondary material. Pollution and oxidation. The filling valve and the material inlet and outlet pipelines have no sanitary corners, and are equipped with CIP self-cleaning interfaces. Before capping, there is a RO water flushing device for the bottle mouth to ensure that the bottle mouth is free of mold. The pure water filling production line uses a magnetic torque-type capping head to realize the functions of capping and capping. The screwing torque is steplessly adjustable, and it has the function of screwing and sealing the plastic cover with a constant torque. Sleeve and shrink standard integrated machine adopts *designed reciprocating cutter, adopting mechanism steel body combination, smooth movement and doubled tool life. Simple positioning of the central guide post makes it easier to change specifications and convenient for operators to use. Driven by DC brushless motor with synchronous belt bottle. The heat-shrink packaging machine is made of original parts imported from Germany and Japan. It is easy to adjust when the packaging combination and bottle shape are changed, the performance is stable, and the packaging effect is excellent. The whole line adopts advanced technologies such as man-machine interface touch screen control, PLC computer program control, and inverter control.


Features of bottled water filling machine:

1. The bottled water filling machine has compact structure, perfect control system, convenient operation and high degree of automation.
2. The direct connection technology of air duct and bottle feeding wheel is adopted to cancel the bottle feeding screw and conveying chain, which makes it easy to change the bottle shape. After the bottle enters the machine through the air supply channel, it is directly sent to the bottle punching machine for washing by the bottle feeding steel wheel (bottleneck clamping mode).
3. Parts in contact with materials are made of imported high-quality stainless steel, with no dead angle and easy to clean.
4. High precision and high speed quantitative filling valve is adopted to ensure accurate liquid level without liquid loss and excellent filling quality.
5. Cover head adopts constant torque device to ensure cover quality.
6. High efficiency lid arranging system, perfect lid feeding technology and protection device are adopted.
7. Changing the shape of bottle can be realized without adjusting the height of the equipment and replacing the star wheel, which is simple and convenient to operate.
8. The bottle feeding technology of bottle neck is adopted in the filling system to avoid the secondary pollution of bottle mouth.
9. The bottled water filling machine is equipped with perfect overload protection device, which can effectively protect the safety of the machine and the operator.
10. The control system has the functions of automatic control of water level, detection of lack of cover, automatic stop of bottle flushing and output counting.
11. the washing bottle system adopts the highly efficient cleaning spray nozzle produced by the American spray technology company, which can be cleaned to every part of the bottle.
12. The main electrical components, electric control valves and frequency converters are imported to ensure the excellent performance of the whole machine.
13. All components of gas circuit system are international famous products.
14. The operation of bottled water filling machine adopts advanced touch screen control, which can realize man-machine dialogue.

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