The KSCGF series water filling machine can complete the processes of washing bottles, filling and sealing, and is widely used in the production of plastic bottled mineral water, purified water, alcoholic beverages and other non-gas beverages. This series of fully automatic filling machines can effectively improve production capacity and economic benefits, and fully meet the needs of bottled drinking water companies.
|Containers and specifications|
|Project Name: Full Automatic Complete Mineral Water 18000BPH-24000BHP Production Line||
|Material||Shape||Filling volume||Filling level(mm)||Neck type|
|PET Bottle||Square or Round Bottle||250-2000ml||
Distance from bottle neck
|Adjustable specifications of the bottle type||Bottle diameter ≤110mm Bottle Height≤320mm|
|Customers need to buy additional change-over parts for the different bottles.
If using square bottles, then bottle separating system will be added.
|Container Label & Control Mode||Packaging system||Palletizing system|
Hot Melt Sticker Labeling
PVC Shrink Labeling
Full Label/ Half Label
Manual / Automatic
|Packing system||Min, Spec.||
Low position gantry palletizer
High position gantry palletizer
Single Arm Palletizer
Wrap Around packer
Robert Packing Machine
|User Ambient Conditions||Temperature:10～40℃；Humidity:No dew|
|User Electrical Supply Specification||Voltage:380V±5%, 3phase； Frequency:50HZ±1%|
The whole machine adopts modular design, and the electrical appliances adopt domestic and foreign first-line brands.
The bottle-washing unit is made of high-quality stainless steel, which realizes high-pressure washing of the inside of the bottle, the outer wall of the bottle and the mouth of the bottle to ensure that there is no dead corner.
The cap cleaning unit cleans the cap with flushing water, and the compressed air sprays the residual droplets to ensure the cap is effectively cleaned.
|Bottle type||PET； D=50〜97mm； H=150~320mm|
|Compressed air consumption||0.6Nm3/min,0.6MPa||0.8Nm3/min,0.6MPa||1Nm3/min,0.6MPa||1.2Nm3/min,0.6MPa|
|Water consumption||1.5~2m3/h,0.25MPa||1.5~2m3/h,0.25MPa||2.5 〜4m3/h,0.25MPa||3.5~6m3/h,0.25MPa|
|Filling liquid level error||±3mm|
|Bottle damage rate||W0.08%|
|Domoge rate of bottle cap||W0.5%|
|Sealing pass rate||N99.7%|
|Capping torque||0.6〜2.8N.m Fluctuation range ± 15%|
|Liquid loss rate||W0.3%|
Beverage production line can be divided into many kinds according to different kinds of drinks, but it is composed of: front processing part, sterilization part, filling part, back packaging part, CIP cleaning part. Among them, the common equipment of the front treatment part includes: water treatment equipment, emulsifying tank, emulsifying machine, homogenizer, mixing tank, mixer, degasser, mixing tank, colloid mill, etc; The sterilization part includes: UHT instantaneous sterilizer, plate sterilizer, tube sterilizer, bottle pouring sterilizer, spray cooling sterilizer, etc; The filling part includes: equal pressure filling machine, negative pressure filling machine, glass bottle filling machine, small output linear filling machine, etc; The back packaging part includes: labeling machine, stopper machine, film wrapping machine, carton packaging machine, can packaging machine, inkjet printer, etc; CIP cleaning part includes acid tank, alkali tank, hot water tank, process pump, return pump, etc.
According to different beverage production process, different production equipment is equipped for production. Today, Kexin company takes you to know the production process of the three in one pet bottle filling machine: the three in one pet bottle filling machine of Wenzhou Kexin company integrates washing, filling and capping. It is developed on the basis of * Jin Technology and according to the filling process requirements of tea, juice and other drinks. The filling temperature is generally about 82-85 ℃.
|Air switch,circuit breaker contactor||Schneider|
|Temperature control,pressure meter||Omron|
|Main motoe||Zhejiang Tongli|
|Seal component||Han sheng|
|Bottle washing pump||Nan fang Pump|
Technical structure features of three in one filling machine:
1, Bottle flushing: This machine is a rotary bottle punching machine, mainly used for the washing of new bottles of beverage, water and other products. Then the bottle is sent to the filling machine for filling the product. PET bottles are entered by the bottle dividing star wheel, and then the equipment is clamped by the clamp and the turning mechanism to turn the bottle mouth down. After the sterile water is washed, it will drain, and automatically turn it to the bottle mouth and then it will be transported to the filling machine through the out bottle star wheel. The main structure of the equipment, the contact part of the flushing medium and the external protective cover are all made of high quality stainless steel; Open gear drive. New stainless steel clamp, simple structure, easy adjustment; The contact area with the bottle mouth is small, so it can effectively avoid the secondary pollution of the bottle mouth. When the bottle filling machine is equipped with a water receiving plate to recover the water for flushing, the flushing volume of each bottle is 105ml/s (0.25MPa)
2, Filling part: the filling part realizes filling the materials into the washed bottles sent by the bottle punching machine. Filling machine is designed by our company, filling valve has independent intellectual property rights, and uses the principle of pressure filling negative pressure reflux. The filling valve adopts the pressure filling negative pressure type reflux mode, which is quick and sensitive to filling and high filling liquid level precision. There is no spring in the valve, and the material does not contact the spring, which is conducive to the cleaning of the valve. In order to ensure the filling process and the filling temperature, the filling valve is in the micro reflux state when there is no bottle or when the valve is shut down. The filling cylinder adopts full cylinder mode to ensure the pressure in the cylinder is stable. The whole machine has a perfect CIP cleaning interface. The double guide rod bottle lifting structure is adopted to make the bottle lift and centering stable. The main transmission adopts gear transmission, namely open type combination transmission, which has high efficiency, small noise, long life, convenient maintenance and sufficient lubrication. Frequency converter is used to control the speed of main motor of the machine. The machine adopts stepless frequency conversion speed regulation. The bottle guide system has simple structure, which can be changed quickly and conveniently according to the bottle type. The whole machine is transported by the structure of bottle neck. PLC automatic control of the whole machine, on-line fault display, such as bottle plugging, lack of cover, etc. The key parts and electrical components of the machine are imported products.
3, Screw the cover part: the screw cover part will be screwed to the bottle of the filled product by the lid straightener, and sent to the later process by the conveying chain. The screw cap machine drives the rotating wheel to rotate by the reducer. Leave the cover from the outlet under centrifugal force. There is a positive and negative cover separation device at the outlet. When the reverse cover passes, the cover automatically falls into the return pipe, and the reverse cover is automatically blown into the hopper by wind. Only the positive cover can enter the slide smoothly. The cover quantity in the hopper can be automatically detected by photoelectric switch to control the cover conveyor, so as to ensure the excellent effect of the lower cover. When the cover enters the slide, it can enter the feeding plate smoothly. In order to prevent accidents, a dial plate of anti reverse cover is configured on the slide to ensure the cover entering the cover plate is correct. A pair of photoelectric switches are also configured on the slide. When no cover is detected, the main machine will be stopped immediately. In order to effectively remove the broken cover without anti-theft ring and the residual cover when cleaning the hopper, a movable outlet is located directly opposite the hopper outlet to meet this function. The screw cover is magnetic screw cover, which has overload protection function, and the tightening torque is stable and reliable. The cover shall be free of nibbling, high cover, crooked cover and edge curling.