Sunrise Intelligent Equipment Co., Ltd 86-18851376363 jiaodan@kqsbz.com
24000 BPH Automatic Drinking Pet Bottle Water Filling Machine

24000 BPH Automatic Drinking Pet Bottle Water Filling Machine

  • High Light

    500ml water filling machine

    ,

    9000BHP automatic water filling machine

    ,

    8000 bottles auto water filling machine

  • Filling System Gravity Filling Production Capacity
    24000BPH
  • Application
    Still Water, Pure Water, RO Water, Mineral Water, Sparkling Water, Alcoholic Drinks, Wine, Etc.
  • Type
    Filling Machine
  • Processing
    Filling Machine,Washing,capping
  • Suitable For
    PET Bottles
  • Automatic Grade
    Automatic
  • Condition
    New
  • After-sales Service Provided
    Engineers Available To Service Machinery Overseas,Online Support,Video Technical Support,Field Installation,Free Spare Parts
  • Packaging Material
    Wood
  • Warranty
    1 Year
  • Filling Material
    Pure/Mineral Water
  • Place of Origin
    Jiangsu, China
  • Brand Name
    SUNRISE
  • Certification
    EcoVadis audit, UL certification, SGS certification, Sedex certification, European Union PED, American ASME, German TUV, Russian GOST, European Union ATEX, Australia AS1210, CE, ISO
  • Model Number
    KSCGF40A
  • Minimum Order Quantity
    1
  • Price
    Talk online
  • Packaging Details
    Standard shipping wooden box or stretch film packaging
  • Delivery Time
    120 days
  • Payment Terms
    L/C, D/A, D/P, T/T, Western Union, MoneyGram
  • Supply Ability
    N sets per year

24000 BPH Automatic Drinking Pet Bottle Water Filling Machine

The KSCGF series water filling machine can complete the processes of washing bottles, filling and sealing, and is widely used in the production of plastic bottled mineral water, purified water, alcoholic beverages and other non-gas beverages. This series of fully automatic filling machines can effectively improve production capacity and economic benefits, and fully meet the needs of bottled drinking water companies.24000 BPH Automatic Drinking Pet Bottle Water Filling Machine 0

Containers and specifications
Project Name: Full Automatic Complete Mineral Water 18000BPH-24000BHP Production Line

PH≥4.6

drinking water

Material Shape Filling volume Filling level(mm) Neck type
PET Bottle Square or Round Bottle 250-2000ml

Distance from bottle neck

According request

As request
Adjustable specifications of the bottle type Bottle diameter ≤110mm Bottle Height≤320mm
  Customers need to buy additional change-over parts for the different bottles.
If using square bottles, then bottle separating system will be added.
Container Label & Control Mode Packaging system Palletizing system

 

Hot Melt Sticker Labeling

PVC Shrink Labeling

Full Label/ Half Label

Manual / Automatic

Packing system Min, Spec.
Low position gantry palletizer
Robot Palletizer
High position gantry palletizer
Single Arm Palletizer
Manual Palletizer
  Manual
Film shrinker
Wrap Around packer
Robert Packing Machine
1*2
2*3
3*4
4*6
3*5
 
User Ambient Conditions Temperature:10~40℃;Humidity:No dew
User Electrical Supply Specification Voltage:380V±5%, 3phase; Frequency:50HZ±1%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The whole machine adopts modular design, and the electrical appliances adopt domestic and foreign first-line brands.

The bottle-washing unit is made of high-quality stainless steel, which realizes high-pressure washing of the inside of the bottle, the outer wall of the bottle and the mouth of the bottle to ensure that there is no dead corner.

  • The filling unit adopts advanced foreign technology, with fast filling speed, high precision, and convenient disassembly and maintenance.
  • The sealing unit adopts the widely used tower drive mechanism, and the sealing head draws on the technology of foreign companies to ensure the sealing rate.
  • The cover-managing unit adopts the advanced waterfall-type lifting cover­managing structure at home and abroad, with low noise and low cover loss.

The cap cleaning unit cleans the cap with flushing water, and the compressed air sprays the residual droplets to ensure the cap is effectively cleaned.

 

Model

KSCGF08B

KSCGF32A

KSCGF40A

KSCGF60A

Capacity 12000BPH 15000BPH 25000BPH 36000BPH
  Rinser;24 Rinser;32 Rinser;40 Rinser;60
Modules Filler;24 Filler;32 Filler;40 Fille;60
  Seamer;8 Seamer;8 Searner;15 Seamer;20
Bottle type   PET; D=50〜97mm; H=150~320mm  
Installed capacity 5kw 7kw 9kw 11kw
Compressed air consumption 0.6Nm3/min,0.6MPa 0.8Nm3/min,0.6MPa 1Nm3/min,0.6MPa 1.2Nm3/min,0.6MPa
Water consumption 1.5~2m3/h,0.25MPa 1.5~2m3/h,0.25MPa 2.5 〜4m3/h,0.25MPa 3.5~6m3/h,0.25MPa
Size 3000X2300X2500 3360X2540X2500 3550X3250X2500 5800X4500X2500
Weight 6t 7.2t 10t 15t
Washout rate   100%  
Filling liquid level error   ±3mm  
Bottle damage rate   W0.08%  
Domoge rate of bottle cap   W0.5%  
Sealing pass rate   N99.7%  
Capping torque   0.6〜2.8N.m Fluctuation range ± 15%  
Liquid loss rate   W0.3%
 

 

Beverage production line can be divided into many kinds according to different kinds of drinks, but it is composed of: front processing part, sterilization part, filling part, back packaging part, CIP cleaning part. Among them, the common equipment of the front treatment part includes: water treatment equipment, emulsifying tank, emulsifying machine, homogenizer, mixing tank, mixer, degasser, mixing tank, colloid mill, etc; The sterilization part includes: UHT instantaneous sterilizer, plate sterilizer, tube sterilizer, bottle pouring sterilizer, spray cooling sterilizer, etc; The filling part includes: equal pressure filling machine, negative pressure filling machine, glass bottle filling machine, small output linear filling machine, etc; The back packaging part includes: labeling machine, stopper machine, film wrapping machine, carton packaging machine, can packaging machine, inkjet printer, etc; CIP cleaning part includes acid tank, alkali tank, hot water tank, process pump, return pump, etc.
According to different beverage production process, different production equipment is equipped for production. Today, Kexin company takes you to know the production process of the three in one pet bottle filling machine: the three in one pet bottle filling machine of Wenzhou Kexin company integrates washing, filling and capping. It is developed on the basis of * Jin Technology and according to the filling process requirements of tea, juice and other drinks. The filling temperature is generally about 82-85 ℃.

Water Filling Machine Configurations:

Name Supplier
PLC SIemens
Touch screen weinvew
Frequency converter Danfoss
Air switch,circuit breaker contactor Schneider
Photoeleceric switch SICK
Proximity switch SICK
Intermediate relay Schneider
Temperature control,pressure meter Omron
Main motoe Zhejiang Tongli
Main bearing harbin
Lubrication bearing Harbin
Seal component Han sheng
Pneuamatic componenr Airtac
Bottle washing pump Nan fang Pump

Technical structure features of three in one filling machine:
1, Bottle flushing: This machine is a rotary bottle punching machine, mainly used for the washing of new bottles of beverage, water and other products. Then the bottle is sent to the filling machine for filling the product. PET bottles are entered by the bottle dividing star wheel, and then the equipment is clamped by the clamp and the turning mechanism to turn the bottle mouth down. After the sterile water is washed, it will drain, and automatically turn it to the bottle mouth and then it will be transported to the filling machine through the out bottle star wheel. The main structure of the equipment, the contact part of the flushing medium and the external protective cover are all made of high quality stainless steel; Open gear drive. New stainless steel clamp, simple structure, easy adjustment; The contact area with the bottle mouth is small, so it can effectively avoid the secondary pollution of the bottle mouth. When the bottle filling machine is equipped with a water receiving plate to recover the water for flushing, the flushing volume of each bottle is 105ml/s (0.25MPa)
2, Filling part: the filling part realizes filling the materials into the washed bottles sent by the bottle punching machine. Filling machine is designed by our company, filling valve has independent intellectual property rights, and uses the principle of pressure filling negative pressure reflux. The filling valve adopts the pressure filling negative pressure type reflux mode, which is quick and sensitive to filling and high filling liquid level precision. There is no spring in the valve, and the material does not contact the spring, which is conducive to the cleaning of the valve. In order to ensure the filling process and the filling temperature, the filling valve is in the micro reflux state when there is no bottle or when the valve is shut down. The filling cylinder adopts full cylinder mode to ensure the pressure in the cylinder is stable. The whole machine has a perfect CIP cleaning interface. The double guide rod bottle lifting structure is adopted to make the bottle lift and centering stable. The main transmission adopts gear transmission, namely open type combination transmission, which has high efficiency, small noise, long life, convenient maintenance and sufficient lubrication. Frequency converter is used to control the speed of main motor of the machine. The machine adopts stepless frequency conversion speed regulation. The bottle guide system has simple structure, which can be changed quickly and conveniently according to the bottle type. The whole machine is transported by the structure of bottle neck. PLC automatic control of the whole machine, on-line fault display, such as bottle plugging, lack of cover, etc. The key parts and electrical components of the machine are imported products.
3, Screw the cover part: the screw cover part will be screwed to the bottle of the filled product by the lid straightener, and sent to the later process by the conveying chain. The screw cap machine drives the rotating wheel to rotate by the reducer. Leave the cover from the outlet under centrifugal force. There is a positive and negative cover separation device at the outlet. When the reverse cover passes, the cover automatically falls into the return pipe, and the reverse cover is automatically blown into the hopper by wind. Only the positive cover can enter the slide smoothly. The cover quantity in the hopper can be automatically detected by photoelectric switch to control the cover conveyor, so as to ensure the excellent effect of the lower cover. When the cover enters the slide, it can enter the feeding plate smoothly. In order to prevent accidents, a dial plate of anti reverse cover is configured on the slide to ensure the cover entering the cover plate is correct. A pair of photoelectric switches are also configured on the slide. When no cover is detected, the main machine will be stopped immediately. In order to effectively remove the broken cover without anti-theft ring and the residual cover when cleaning the hopper, a movable outlet is located directly opposite the hopper outlet to meet this function. The screw cover is magnetic screw cover, which has overload protection function, and the tightening torque is stable and reliable. The cover shall be free of nibbling, high cover, crooked cover and edge curling.


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