Kscgf series water filling machine can complete the processes of bottle cleaning, filling and sealing. It is widely used in the production of plastic bottled mineral water, purified water, alcoholic drinks and other non gas drinks. This series of automatic filling machine can effectively improve the production capacity and economic benefits, and fully meet the needs of bottled drinking water enterprises.
Containers and specifications
Project Name: Full Automatic Complete Mineral Wate 36000bph Production Line
|Material||Shape||Filling volume||Filling level(mm)||Neck type|
|PET Bottle||Square or Round Bottle||250-2000ml||
Distance from bottle neck
|Adjustable specifications of the bottle type||Bottle diameter ≤110mm Bottle Height≤320mm|
|Customers need to buy additional change-over parts for the different bottles.
If using square bottles, then bottle separating system will be added.
|Container Label & Control Mode||Packaging system||Palletizing system|
Hot Melt Sticker Labeling
PVC Shrink Labeling
Full Label/ Half Label
Manual / Automatic
|Packing system||Min, Spec.||
Low position gantry palletizer
High position gantry palletizer
Single Arm Palletizer
Wrap Around packer
Robert Packing Machine
|User Ambient Conditions||Temperature:10～40℃；Humidity:No dew|
|User Electrical Supply Specification||Voltage:380V±5%, 3phase； Frequency:50HZ±1%|
1. The whole machine adopts the design of stuck bottle neck suspension operation state, which makes the bottle stable and reliable under the high-speed operation state, and greatly reduces the number of changed parts, so that it is more convenient and fast to replace the bottle type.
2. A new generation of stainless steel overturning bottle clamp is adopted to make the clamp not contact with the part above the screw thread of the bottle mouth, and a nozzle is set to make the inner wall of the bottle flush fully without dead angle.
3. Using advanced gravity filling principle, filling is fast, stable and accurate.
4. The magnetic torque type screw head is used to grasp and screw the cover. The screwing torque is stepless adjustable, the sealing is tight and reliable, and the cover is not damaged.
5. The whole machine adopts man-machine interface touch screen button, PLC computer control, with missing cover, overload protection alarm device, which can timely find and eliminate faults, and has a high degree of production automation.
The parts in contact with water are made of high-quality stainless steel, and the main electrical components are from well-known manufacturers.
Main technical parameters of some products:
|Bottle type||PET； D=50〜97mm； H=150~320mm|
|Compressed air consumption||0.6Nm3/min,0.6MPa||0.8Nm3/min,0.6MPa||1Nm3/min,0.6MPa||1.2Nm3/min,0.6MPa|
|Water consumption||1.5~2m3/h,0.25MPa||1.5~2m3/h,0.25MPa||2.5 〜4m3/h,0.25MPa||3.5~6m3/h,0.25MPa|
|Filling liquid level error||±3mm|
|Bottle damage rate||W0.08%|
|Domoge rate of bottle cap||W0.5%|
|Sealing pass rate||N99.7%|
|Capping torque||0.6〜2.8N.m Fluctuation range ± 15%|
|Liquid loss rate||W0.3%|
|Air switch,circuit breaker contactor||Schneider|
|Temperature control,pressure meter||Omron|
|Main motoe||Zhejiang Tongli|
|Seal component||Han sheng|
|Bottle washing pump||Nan fang Pump|