sunrise packaged drinking water filling machine
The drinking water filling machine photoelectrically detects the running status of each part before producing drinking water packaging. It has the characteristics of high degree of automation, simple operation, wear resistance, stability, and low failure rate. The product quality is in the world's advanced intelligent filling industry.
Sunrise Intelligent Equipment Co., Ltd. is a high-tech manufacturing enterprise specializing in filling manufacturing, sales, service and research and development. The company now has a high-quality R & D team, focusing on the product technology development of packaging equipment. Products include water treatment equipment, pre-mixing, bottle blowing, filling, secondary packaging and palletizing and other related equipment. The main equipment includes mineral water/pure water/bottled/barreled production line, aerated beverage production line, fruit juice/tea beverage production line, oil/wine/milk packaging production lines; automatic bottle blowing machine, automatic labeling machine, automatic sleeve Labeling machines, automatic laser printers, automatic film packaging machines and other packaging equipment. The company's products have a wide range of applications, sold to more than 20 countries around the world, and have been unanimously recognized by customers. We have always been committed to the pursuit of high-quality filling machinery product manufacturing and services, and to achieve technological, technological and intelligent products. And let the demand side use reliable smart packaging equipment as the basic concept of satisfying packaging. "Intelligent manufacturing quality, manufacturing trust" is the source of motivation for conscientious and conscientious people. Sunrise has always been committed to pursuing high-quality products and services, and realizing technological, technological and intelligent filling machinery products.
Introduction of Packaging Drinking Water Filling Machine:
The whole set of machines is composed of assembly line, recoil machine, filling machine, capping machine and conveying system.
The recoil machine is connected to the empty bottle conveying rack. When the empty bottle enters the range of the recoil machine, it is photoelectrically induced. The circuit control system instructs the air solenoid valve to act, so that the bottle clamping cylinder clamps the bottle mouth, and then the bottle turning cylinder acts. Make the bottle mouth down, and then turn on the disinfectant pump, and spray a certain pressure of disinfectant into the bottle from the nozzle. After 30 seconds, it will stop. The bottle-turning cylinder will turn back to its original position and enter the delivery system to enter the next one. Recoil machine.
2) Filling machine
When the cleaned empty bottles are sent to the washing machine by the conveying system, the two top barrel cylinders at the bottom move to raise the top of the bottle so that the bottom of the bottle is separated from the conveyor belt without abrasion between them. Then the upper filling valve is operated by The cylinder is pushed down into the bottle mouth for filling. After a certain period of time is set by the program (after filling) (volume can be adjusted arbitrarily), the cylinder of the filling top bucket stops moving downwards, so that the bottle filled with water is placed in the conveyor. On the section, and then output to the capping machine.
3) Capping machine
The capping machine determines the capping machine according to the form of the bottle mouth, one is the capping type, and the other is the screw capping type.
The capping type is a chain capping. It consists of two parts: a cap arranging device and a cap arranging device. The cap arranging machine only needs to put a certain amount of caps into the cap arranging, and the lid will be automatically straightened by the motor driving the rotation. Sliding out from the slide, the drum with the lid is pressed through the conveying chain and the conveying is synchronized with the cover chain through the cover device.
Capping type: The capping type is composed of three capping head racks rotating phase structure. When the bottle filled with water is transported to the capping machine, the bottle feeding device is thrown to the capping station for capping. Repeatedly, then The screwed bottles are transported to the warehouse and inspected.
This series of equipment is used for the hot filling production of non-gas beverage products such as mineral water, purified water, green tea, black tea oolong tea and fruit juice drinks. The machine integrates rinsing, filling and sealing into one. Reasonable design, beautiful appearance, convenient operation and maintenance, and high degree of automation. It is the first-choice production equipment for hot-filled beverages.
packaged drinking water filling machine main feature:
I. Bottle feeding mechanism
1) The way of bottle feeding is synergistic between the air channel transmission and the bottle-pull star wheel.
2) Equipped with card bottle protection device.
II. Bottle washing machine
1) The rotating disc is all welded with stainless steel SUS304.
2) The bottle clamp is a stainless steel clamp block to block the mouth of the bottle, which is stable and reliable.
3) Imported special special high-efficiency spray nozzles are used to spray bottle-rinsing water at a set angle, which can be flushed to any part of the inner wall of the bottle, thoroughly flushing and saving water for rinsing.
4) Both the bottle clamp and the sliding sleeve of the lifting mechanism adopt advanced corrosion-resistant and maintenance-free bearings.
5) The power of the bottle washer is transmitted by gears through the transmission system in the frame.
III. Transition wheel
Use high-quality stainless steel dials.
IV. Filling machine
1) The rotating disc is all made of stainless steel SUS304.
2) The filling method is gravity filling.
3) The filling valve is made of stainless steel SUS304.
4) The filling valve has a reasonable structure design and accurate filling volume.
5) During the filling process, the bottle valve does not move, the bottleneck support plate is stuck to the bottle mouth, and the lifting mechanism is used to realize the descending and ascending under the action of the cam.
6) The liquid tank level control method is float control.
7) The power of the filling machine is transmitted through gears by the transmission system in the frame.
8) The ring-shaped bottle mouth conveying method is adopted at the connecting dials and caps of washing, filling and capping.
V. Capping machine
The capping machine is the single machine with the highest precision among the three-in-one machines, which has a great influence on the reliability of equipment operation and the defective rate of products.
VI. Bottle star wheel
1) Nylon dial wheel and conveyor chain work together to deliver the bottle.
2) Equipped with card bottle protection device.
VII. Bottle delivery conveyor chain
1) The drive motor adopts frequency conversion speed regulation, which is synchronized with the three-in-one bottle filling machine, which can effectively prevent the bottle from overturning.
2) A photoelectric switch is installed on the bottle-out conveyor chain, and the three-in-one filling machine can be controlled to decelerate and stop when the bottle falls.
1) The frame is welded by high-quality carbon steel, and the surface is treated with rust prevention and spraying, and the surface is covered with stainless steel plate (SUS304).
2) The transmission system of the three-in-one machine is located under the table of the frame, driven by a main motor, and adopts a gear transmission method.
3) The transmission gear adopts a cross arrangement of steel gears and nylon gears.
4) The output shaft of the main motor is equipped with an overload protection mechanism to effectively ensure the safety of the machine.
IX. Electronic control system
Using advanced frequency conversion speed control system, the key electrical components are all products of internationally renowned merchants.