Bottling Lines For Carbonated Soft Drinks In Glass
Bottle Lines For Carbonated Soft Drinks In Glass Description:
The glass bottle soda water production machine is integrated with washing filling and capping together; KYBGHF series is used for carbonated drink packed in glass bottles;
The bottle enters into the filling part of three-in-one machine by air conveyor through star bottle star-wheel. The bottle that enters into the filler is hold by neck holding plate. The filling valve acted by the cam can realize up and down. It adopts pressure filling way. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
The full bottle is transferred to the capping part through hold neck transition star wheel. The stop screwing knife holds the bottle neck, keeps bottle upright not rotating. The screw capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through star wheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 3 in 1 machine, in the bottom of the enclosed window has return air outlet.
The whole glass bottle soda water production machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed sleeplessly.
|Description||Mono-bloc washing-balanced pressure filling – capping unit|
|Compressed air pressure||0.4-0.6Mpa|
1. The clamp heads use special design clamp head for the glass bottle
2. The convey chain used stainless steel 304 material for long time use.
Bottle Washing Part:
1. The high efficiency atomizing spray nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
2. The rinser is driven by driving system positioned inside machine frame via gear transmission.
3. Rinser using high-strength stainless steel bottles of spring-loaded folders, to ensure a stable reversal of the glass bottles. The nozzle is a plum-like structure can wash every corner of the side wall and bottom to make the bottle clean.
Bottle Filling Part:
1. Adopted Germany anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
2. The rotate plate is made of SUS 304, large flat toothed bearing.
3. The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of 304 stainless steel.
4. The filling system has a CIP circulation system to wash the pipeline. This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.
5. This filling system has an automatic temperature control system.
6. The filling valve opens and begins filling when the pressure is balance between inside bottle and liquid tank, the filling valve move up and leave the bottleneck when it finishes filling.
7. The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
8. The motivation of the filler is derived from the driven system in the framework and passed by gear.
Bottle Capping Part:
This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.
Characteristic of the screwing capper as follows:
1. Introduce most advanced cap sealing technology.
2. The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
3. The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.
4. A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
5. A bottle inlet detect switch is settled on the screwing capper.
6. There is a cap-lock cylinder in the joint between the cap-falling guide and star cap plate. It is realize that no feeding no cap.
8. By adjusting the height of the rotary parts to adapt for different bottle height.
9. The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
10. The main parts of the screwing capper are processed by the digital-control processing center
11. The new capping head can make capping in both clockwise and anti-clockwise direction; It will make the cap correctly fix to the neck, correctness 99.999%;
Bottle Lines For Carbonated Soft Drinks In Glass Main Equipment:
1. Water Treatment System
2. Beverage Preparation System
3. Glass Bottle Depallitizer
4. Glass Bottle 3in1 Washing Filing And Capping Machine
6. Code date printer
7. Automatic Gripping Case Packer
8. Gantry Pallitizer
9. X-ray Liquid Level Inspector