PET Beverage Ultra-clean / Aseptic Bottling Line
1. Main Features of Ultra-clean /Aseptic Filler Monobloc:
1) Bottle conveying and sterilization: Empty bottles are conveyed via aseptic air conveyor with HEPA filters to ensure sanitation, and multiple bottle sterilizing / rinsing system keeps bottles extremely clean. No contact between filling valve and bottles.
2) Cap sterilization and conveying: After disinfectant soaking, and then dried by sterile water & air, eventually caps are conveyed to the capper via aseptic channel to keep extremely clean.
3) Beverage sterilization and conveying: Beverage treated by UHT sterilization and received by aseptic tank, then filled in filler block. To ensure the aseptic condition by means of internal & external mirror polished piping, aseptic pipe tie-ins, sanitary / aseptic valves & meters, and no dead angle.
4) Filling environment isolation, purification & preservation: Full-closed isolators on filling system with water seal. FFU and exhaust fan installed at proper air exhaust place. Rinsing area and filling area are isolated by partition board to ensure filling area achieving 100-grade air purification. Environment spouting alternately by spraying balls and nozzles. Roof-type sanitary filler platform to ensure aseptic filling environment.
2. Main parameters:
1) Applicable products: fruit juice, tea drinks, functional drinks, milk drinks, etc.
2) Suitable containers: PET bottles of various sizes and shapes.
3) Filling temperature: Hot filling (82-92℃), Medium temperature filling (68-75℃), Room temperature filling (16-35℃), low temperature cold filling (4-15℃), Ultra clean filling(55-65℃).
4) Filling valve: Mechanical type, Flow meter type, Liquid level control type, Weighing type;
5) Production capacity: 6000 bottles/hour~36000 bottles/hour.
3. Ultra-clean filling technology:
Ultra-clean filling technology is an ultra-clean filling technology introduced on the basis of aseptic filling technology. It uses the microbial control technology of aseptic filling and fills in a 100-grade clean environment with strict disinfection technology to ensure that the products are not polluted by external factors during the filling process. Compared with aseptic filling, it is more cost-effective.
4. The ultra-clean filling process needs to meet three conditions:
1) The filling material should meet the safety requirements of the shelf life;
2) The contact surface between the packaging material and the filing material shall be sterilized;
3) The environment of the filling and sealing area shall be sterilized and maintained in a clean environment.
Q : Are you a factory or a trading company?
A: We are factory manufacturing packaging machines and we provide perfect OEM and after-sale service.
Q: How long the warranty will be?
A: 3 years warranty for the whole tank and the main equipment, 1 year for the accessories and auxiliaries.
Q: How to find sunrise machine?
● Search Alibaba, Google, YouTube and find suppliers and manufacture and not traders
● Visit exhibition in different countries
● Send SUNRISE Machine an request and tell your basic inquiry
● SUNRISE Machine sales manager will reply you in short time and add instant chatting tool
Q: You are welcome to our factory at any time.
● If we can fulfill your request and you interested in our products, you may pay a visit to SUNRISE factory site
● The meaning of visiting supplier, because seeing is believing, SUNRISE with own manufacture and developed& research team, we can send you engineers and make sure your after sales service.
Q: How to guarantee your funds to be safe and delivery to be on time?
● Through Alibaba letter guarantee service, it will ensure the on time delivery and the quality of the equipment you want to buy.
● By letter of credit, you can lock the delivery time easily.
● After the factory visit, You can ensure the facticity of our bank account.
Q: See SUNRISE machine how to ensure the quality!
● In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
● Each component before assembly needs strictly control by inspecting personnel.
● Each assembly is in charged by a master who has working experience for more than 5 years
●After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
Q:The after-sale service of SUNRISE machine!
● After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools
● After the commissioning, we will package the equipment by standard export package for shipment.
● According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
● Engineers, sales managers and after-sales service manager will form an after-sales team, online and off line, to follow the customers' project.