Glass bottle filling and capping machine for juice making production line
The whole production line consists of:
· KYXGF 40-40-10 Glass bottle washing-filling-capping 3-in-1 monobloc, with the filling temperature of 92℃.
· Hot water washing system
· Tilting device after filling
· Cooling tunnel to cool the 95℃ hot juice
· Ropp hot melt glue labeling machine (self adhesive, PVC labeling machine offered)
· Half tray shrink wrapping machine
· Stainless steel bottle conveyors linked of the whole line.
KYGHF12A (40-40-10) model 3-in-1 washing-filling-capping machine
The machine for glass bottle integrates the function of rinsing, filling and capping together. Based on advanced technology overseas, and designed according to filling processing demands of non-carbonated juice, tea, vitamin drinks and functional drinks to be one of the advanced filling production line.
· Material of filling valve: SUS304
· Material of rotary tray and machine platform of rinser and filler: SUS304
· Main low-voltage electrical appliances and components: Schneider Electric
· Electrical terminal: Phoenix Contact
· Frequency inverter: Danfoss
· Touch screen: Weinview
· PLC: Siemens
· Pneumatic components: Airtac
· Sensor: SICK
The whole production line equipemnt details::
1. 3-in-1 Washing-filling-capping machine
· Working Position: rinsing 40, filling 40, capping 10
· Rated Capacity: 15,000BPH (500ml)
· Bottle Size: diameter 50-96mm; height 150-320mm
· Air Supply Pressure: 0.8MPa
· Air Consumption: 0.8M3/min
· Rinsing Water Pressure: 0.2-0.25 MPa
· Consumption of Rinsing Water: 3T/hr
· Way of Filling: Gravity Filling
· Power: 9KW
· Dimension: 3500*3500*2600mm (L*W*H)
· Weight: 7500Kg
2. Hot water system
This system is used to produce hot water to wash glass bottles first, in case that the glass bottles might get broken to fill in 92℃ juice suddenly.
We use top brand of Spirax Sarco.
3. Tilting device
The equipment is developed to match the hot filling beverage producing line, It have product inclined, using the product own temperature to sterilize the cap for second time, and soft the air -proof washer of caps, to tighten the closely between the bottle and cap. Sterilization time is over 30s. After sterilization, the conveyor will make the bottle stand automatically. In the whole process we use two vertical bars for direction, and have bottle inclined, continue the sterilization time and stand automatically. The whole process is stable.
4. Cooling tunnel
PLJ Series cooling tunnel machine is a new design of cooling machine which absorbs advanced technique of the similar domestic and foreign equipment. It adopts the treatment of three-stage circulating cooling water and is used for the cooling of drinks which does not contain gas, such as tea drinks, fruit juice, soy sauce, etc. The cooling time depends on users’ speed regulation. The machine is fabricated of stainless steel (SUS304) and has an aesthetic appearance, whose system is safe and reliable.
5. Auto gripping type carton packaging machine
Mainly used in sealing and packing cartons, as a necessary part of a production line. The machine is widely used in the fields of food and beverage industries.