Sunrise Beverage Bottling Line For PET Hot Filling

Filling Line For PET Hot Filling

 

Sunrise Beverage Hot Filling Machine KQSHF Series:

 

Sunrise KQSHF series is designed by our company with stable characteristic, advanced technology, nice appearance and complete function.
The machine is mainly used for washing/filling/capping PET bottle juice, tea drinks and all kinds of energy drink for hot filling. Only need to change a few spare parts that can suitable for filling pure water and mineral water.

We supply complete solution for the juice filling machine, including Water treatment system /Juice mixing system / UHT Sterilizer / Washing filling/capping machine / Code sprayer / Automatic labeling machine / Automatic packing machine / Automatic Palletizer system

 

Filling line for PET hot filling Description:

 

Product Application :

This washing filling capping machine is mainly used for hot filling beverage , such as beverage juice / tea and so on. The machine design is shorten the time for the drink material contact with outside, Increase the sanitation condition throughout economy benefit.

Capability Character :

 

It adopts hanging type conveying-bottle structure to make changing bottle model more convenient, faster and easier. The main machine adopts advanced PLC control technology. The key electric elements adopt international famous products.

 

Equipment type	Full automatic
Applicable bottle	Round or square bottle
Volume:	500 - 2000ml
Diameter:	Φ50~106mm
Bottle height:	180~340mm
Diameter of bottle mouth:	Φ25~38mm
Capacity	3000~36000BPH

 

Filling line for PET hot filling Details:

 

1.RO water treatment system

•Stainless steel high pressure film shell
•All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
•Online type pressure auto self-protection device •Online type electricity indicator (with stable compensation)
•System safe protecting and alarm system •Stainless steel frame

Choose the above equipment according to your Raw water report.

 

2.Juice pre-process system

•High-shear emulsifying tank + Plate heat exchanger
•Mixing tank
• UHT sterilizer + homogenizer machine +Vacuum Degasser+ Buffer tank
•Hot water system + Hot water tank
•CIP cleaning system

Choose the above equipment according to your Juice materials and Production process.

 

3.Bottle blowing machine

Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.

Choose the above equipment according to your bottle design and PET preforms.

 

4. Bottle unscrambler

KY series bottle unscrambler is the latest generation of fully automatic intelligent bottle unscrambler. The machine adopts intelligent fully enclosed visual design, photoelectric detection, and dual anti-jamming functions, suitable for various bottle types. The shape of the whole machine is made of high-quality stainless steel, which is sturdy and durable, runs smoothly, reduces the number of labor, reduces production costs, and increases the bottle output speed without increasing the load. The automatic bottle unscrambler is a supporting equipment for soft drink filling, which is used to transport the disorderly PET bottles to the production line neatly to improve production efficiency.

 

5.Air Conveyor System

Air conveyor is a bridge between the PET bottle blowing machines and 3 in 1 filling machine. Air conveyor is supported by the arm on the ground; the air blower is settled on the air conveyor. Each inlet of air conveyor has an air filter to prevent dust coming into. Two set of photoelectric switch settled in the bottle inlet of the air conveyor, which can adjust the filling machine’s speed: “slow-down”, “stop”, “speed-up”, and “start”. The bottle is transferred to 3 in 1 machine through wind.

 

Main character

Except support arm etc. which are made of plastic or nylon material, other parts are made of SUS AISI304. Air blower is settled with air filter to prevent dust coming into the bottle. There is an adjustable joint settled in air conveyor. Do not have to adjust the height of unscrambler and air conveyor to meet the demand of different bottle, only adjust the height of bottle
inlet. There is a block bottle clear device driven by cylinder. When bottle block in the inlet, it clear the bottle automatic. There is a photoelectric switch settled in the bottle inlet, when the bottle is detected, unscrambler stop. When the bottle leave the switch, unscrambler run again.

 

6.3 in 1 washing filling and capping machine

 

Washing part

Into bottle way is air conveyor direct connection with bottle dial.
All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
304/316 stainless steel washing pump make the machine more durable.

 

Filling part

Mainly composes of bottling barrel, bottling valve, guide rail, lifting device, bottle clamping lift device etc. Bottle is conveyed to the bottling machine with the clamp plate of star wheel drive IV, bottling bottle clamp plate supports the bottle neck and rotates together with the bottling, and ascend along the guide rail and then open the bottling valve for bottling, after finishing bottling, it descend and loose the bottling valve, bottling valve may automatically close. Bottle is discharged from the bottling machine along the clamp plate of star wheel drive.

 

Capping part

Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
All 304/316 stainless steel construction
No bottle no capping
Automatic stop when lack of bottle
Capping effect is stable and reliable

Defective rate ≤0.2%

 

7.Pasteurized spray cooling system

It is used for sterilizing kinks of food products, such as plastic/glass bottles juice and beer, tin can and aluminum can juice under ordinary pressure, and even for cooling the hot filling tea and juice drinks and warming the low temperature filling carbonated-soft drinks.

 

Choose the above equipment according what's kind of beverage to produce

 

8.Water blowing machine

1. The whole is made of SUS304 stainless steel, equipped with a special protective cover, and the product design is beautiful and generous.

2. Adopt the special air knife imported from Germany SUS304 material, the width of the air outlet is 1mm, the adjustable range is 0.3mm-3mm, and the effective length is up to 1200mm, which can adapt to the drying requirements of the tank in different environments.

 

9.Inkjet printer

Automatic show of products counting, batch numbers, shift numbers Printing speed: Up to 660 characters/second (7x5 single line) Variable characters/languages/logos/fonts printing Reversal and inverse etc, four directional inkjet printing

 

Choose the above equipment according to your bottle design and PET preforms.

 

10.Capping liquid level inkjet code detection machine

The TJGMGJ03 capping liquid level coding detection equipment is composed of a detection unit, a human-machine interface, a control unit, and a rejection mechanism. It is suitable for the high-speed PET bottle bottling production line capping, liquid level, and coding detection. With mature technology and rich experience, we can do: detection of no cover, high cover, crooked cover, broken bridge, ring defect, bottleneck deformation, miscellaneous cover, liquid level detection, etc.

 

11.Labeling machine

Optional Equipment:
1)Heat shrink sleeve labeling machine
2)OPP Hot glue melt labeling machine
3)Self-adhesive labeling machine

Choose the above equipment according to your bottle design and label material.

 

12.Filled bottled conveyor system

Energy saving. High efficient. Adapt to customer factory layout
Special lubrication system, keep products clean, health, safety
Extended service life
Electric eyes design keep whole line running safety and quickly
Overload protection mechanism to effectively ensure the safety of the machine

 

13.PE film shrink wrapping pachage machine

Optional Equipment:
1)PE film shrink wrapping package machine
2)Half-Tray carton Shrink wrapping package machine
3)Carton package machine

Choose the above equipment according to your requirement and Packing material.

 

14.Auto carton packaging machine

1.Low operating cost.

2.High efficiency and stability, simple operation.

3.PLC control, quality assurance.

4.Robatech, Switzerland glue system

 

Choose the above equipment according to your requirement and Packing material.

 

15.Automatic palletizer machine

Low level palletizing, advanced payer-type palletizing design, advanced configuration, running stably and low power consumption.

PLC control system and convert for speed control insure that cases transfer, array, palletizing, pallet unloading, solid pallet pushing out are automatically.

Machine with high security and powerful diagnosis function alarm and guard to insure personal safety.

Easily to adjust for palletizing format by touch screen.no need o change parts for a malfunction to finish palletizing.

Apply to carton and film packing products palletizing.

 

Choose the above equipment according to your requirement .

 

16.Automatic film winding machine

1. The equipment automatically senses, conveys, and winds goods, and completes automatic film loading, film breaking and film blowing operations.

2. Digital display man-machine interface, input the corresponding work instructions according to the wrapping needs. The number of winding layers, the number of top turns, the number of bottom turns, and the top-over time can be setChoose the above equipment according to your requirement.

 

Technical Parameters
Model	washing heads	filling heads	capping heads	capacity (500ml)(B/H)	power (kw)	dimensions(mm)	Weight(kg)
KQSHF-06	16	12	63	3000-4000	3.5	2300*1600*2300	2800
KQSHF-06A	18	18	6	5000-6000	4.62	2500*2000*2300	4000
KQSHF-08	24	24	8	10000	5.5	2800*2300*2500	6000
KQSHF-10	32	32	10	14000	6.62	3200*2880*2500	8000
KQSHF-12	40	40	12	18000	8.12	3840*3100*2500	9000

 

 

 

1, Water treatment system Water purification, before filling in the bottle Processing included: quartz sand filter, active carbon filter, sodium ion exchanger, precision filter, RO (Reverse Osmosis), UV sterilizer, finished water tank
	2, Juice blending system Concentrated fruit juice → Syrup melting pot→ Beverage pump → Syrup filter → Blending tank → Beverage pump→Double head filter →Juice Homogenizer → Beverage pump → Vacuum degasser→ Screw pump → Beverage tank→ Beverage pump → Super high temperature sterilizer(UHT) → Heat insulation tank → CIP system
3, Automatic bottle blowing machine To make PET plastic bottles Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the pure water bottle, mineral water bottle, carbonated drink bottle, juice hot fill bottle and oil bottle etc.
	4. Bottle unscrambler KY series cable management bottle machine is the latest generation of automatic intelligent cable management bottle machine. The machine adopts intelligent fully enclosed visual design, photoelectric detection, and dual anti-jamming bottle functions, suitable for a variety of bottle types. The size of the whole machine is made of high-quality stainless steel, which is sturdy and durable. The automatic adjustment bottle machine is a supporting equipment for soft drink filling. It is used to transport the messy PET bottles to the production line neatly to improve production efficiency.

5.Air conveyor The wind generated by the fan pushes the bottle directly into the filling machine to start washing. Note: Also, the air fan is equipped with a filter screen to filter air impurities first.