Automatic Type 36000 bph Mineral Water Filling Production Line
Working process of PET bottle drinking water filling production line:
The PET bottle drinking water filling production line is based on the bottle passing through the air duct, and then through the bottle star wheel to the three-in-one washing machine. The rotary plate of the bottle washing machine is equipped with a bottle clamp, and the bottle clamp clamps the bottle mouth and turns 180° along a guide rail to make the bottle mouth downward. In a specific area of the bottle washer, the nozzle of the bottle rinser sprays bottle-rinsing water to rinse the inner wall of the bottle. After the bottle is rinsed and drained, the bottle is clamped by the bottle clamp and then turned over 180° along the guide rail so that the bottle mouth is upward. The washed bottles are exported from the bottle washing machine through the bottle star wheel and transferred to the filling machine. The bottle that enters the filling machine is caught by the bottleneck support plate and lifts the bottle under the action of the cam, and then the filling valve is pushed open by the bottle mouth. Filling adopts gravity filling method. After the filling valve is opened, the material passes through the filling valve to complete the filling process. After filling, the bottle mouth drops to leave the filling valve, and the bottle enters the capping machine through the bottleneck transition dial. The anti-rotation knife on the capping machine jams the bottleneck to keep the bottle upright and prevent it from rotating. The capping head keeps revolving and rotating on the capping machine, and realizes the actions of capping, capping, capping, and capping under the action of the cam to complete the entire capping process. The finished bottles are conveyed from the capping machine to the bottle conveying chain through the bottle discharging dial wheel, and the three-in-one machine is conveyed by the conveying chain.
Working process of PET bottle drinking water filling production line:
|Material||Stainless steel 304|
|Production capacity||25000-36000 Bottles/hour|
|Number of cavities||22|
|Number of filling heads||72|
|Number of capping heads||20|
|Applicable bottles||PET bottle, plastic bottle|
|Applicable caps||Plastic screw cap|
|Total power||18 Kw|
|KSCGX22-12-20||3000 to 4000 Bottles/hour||5 Kw||2200X1560X2300MM||3000 Kg|
|KSCGX22-22-20||5000 to 6000 Bottles/hour||5 Kw||2250X1670X2300MM||3500 Kg|
|KSCGX22-32-20||8000 to 10000 Bottles/hour||6 Kw||2800X1800X2300MM||5000 Kg|
|KSCGX22-42-20||12000 to 15000 Bottles/hour||8 Kw||4300X3500X2300MM||7000 Kg|
|KSCGX22-52-20||15000 to 18000 Bottles/hour||12 Kw||4600X3800X2300MM||10000 Kg|
|KSCGX22-62-20||18000 to 25000 Bottles/hour||15 Kw||5000X4200X2300MM||12000 Kg|
|KSCGX 22-72-20||25000 to 36000 Bottles/hour||18 Kw||5500X4500X2300MM||15000 Kg|
Automatic Type 36000 bph Mineral Water Blowing Filling Capping Machine Line Equipment:
1.Water Treatment Machine
Used for pure water, mineral water and other bottled water,water for food and beverage production.
It is mainly composed of the following equipment: pre-treatment system (water tank,multi-medium filter, active carbon filter, ion exchanger, millipore filter), membrane separation system (ultrafilter, nanometer filter, RO system), electrodialysis device, sterilization system (UV device, ozone device) ,product water tank and so on.
2.Blow Moulding Machine
Blow moulding machine 1,000-24,000bph, and 0.25-2L PET bottles are available;
It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle, etc;
The man-machine interface is highly automated and easy to operate. The compact machine occupies a smaller area;
The simple slide-in way of mold mounting makes it possible for the operators to change molds easily within 30 minutes
3. Bottle Unscrambler
KY series bottle unscrambler machine is the latest generation of automatic intelligent bottle unscrambler machine. The machine adopts intelligent fully enclosed visual design, photoelectric detection and dual anti-clogging bottle functions, and is suitable for many types of bottles. The size of the whole machine is made of high-quality stainless steel, which is strong and durable. The automatic adjustment bottle machine is a supporting equipment for soft drink filling. It is used to transport messy PET bottles to the production line neatly to improve production efficiency.
4. Air Conveyor System
The air conveying line is a device that uses wind to convey empty PET bottles. It is widely used in the beverage industry to convey empty PET bottles. It realizes that the empty bottles produced by the bottle blowing machine are directly transported to the filling machine for disinfection, cleaning, filling and sealing, which reduces the turnover pollution of the empty bottles during the conveying process and saves production costs.
5.Water Filling Machine
Water filling line production capacity is usual in 24000bph, 500ML PET bottles are available;
Water filling line can apply to fill natural spring water, purified water, carbonated water, flavored water into PET bottle by changing few spare parts;
Automatic water filling machine adopts rinsing, filling and capping 3-in-1 technology, PLC control, touch screen. It is mainly made of SUS304/ SUS316;
Pivotal electrical parts adopt Schneider, SICK, and SIEMENS for water filling production line;
The whole production filling line accuracy is ±3mm;
We can provide complete beverage ideal solution - blowing, filling and packing for PET bottle.
6. Water Blowing Machine
1. The whole is made of SUS304 stainless steel, equipped with a special protective cover, and the product design is beautiful and generous.
2. Adopt the special air knife imported from Germany with SUS304 material, the width of the air outlet is 1mm, the adjustable range is 0.3mm-3mm, and the effective length is up to 1200mm, which can adapt to the drying requirements of the tank in different environments.
7. Inkjet Printer
1. The number of coding lines is up to 5, and the speed is up to 293 meters/minute (960 feet/minute).
2. Running time: 12000 hours
8. Capping Liquid Level Inkjet Code Detection Machine
The capping liquid level inkjet code detection equipment is composed of a detection unit, a human-machine interface, a control unit, and a rejection mechanism. It is suitable for the capping, liquid level, and inkjet detection of high-speed PET bottle production lines. Rich experience can do: detection of no cover, high cover, crooked cover, broken bridge, ring defect, distortion, miscellaneous cover, liquid level detection, etc.
9．Shrink Sleeve Label Machine
The mainly used for container labeling cylindrical, square or other special shapes of detergents, beverages, mineral water, food, etc.
Labeling machine is controlled by PLC touch screen, all-electric eyes are using imported advanced configuration.
High speed, high accuracy, stable performance.
Easy to operate and look elegant appearance.
10.Auto Film Wrap Packaging Machine
1.Small footprint and small energy consumption
2.Low operating cost.
3.High efficiency and stability, simple operation.
4.PLC control, quality assurance.
11.Auto Carton Packaging Machine
1.Low operating cost.
2.High efficiency and stability, simple operation.
3.PLC control, quality assurance.
12.Automatic Palletizer Machine
Low level palletizing, advanced payer-type palletizing design, advanced configuration, running stably and low power consumption.
PLC control system and convert for speed control insure that cases transfer, array, palletizing, pallet unloading, solid pallet pushing out are automatically.
Machine with high security and powerful diagnosis function alarm and guard to insure personal safety.
Easily to adjust for palletizing format by touch screen.no need o change parts for a malfunction to finish palletizing.
Apply to carton and film packing products palletizing.
13. Automatic Film Winding Machine
1. The equipment automatically senses, conveys, and winds goods, and completes automatic film loading, film breaking and film blowing operations.
2. Digital display man-machine interface, input the corresponding work instructions according to the wrapping needs. The number of winding layers, the number of top turns, the number of bottom turns, and the top-over time can be set.