Fully Automatic complete production line for PET bottles used on mineral pure spring water
Fully Automatic complete production line for PET bottles used on mineral pure spring water summary:
Mineral water production line is characterised by very high productivity, high levels of efficiency and a great variety of containers to be handled: from small single-serve sizes (500 ml) to large 18-20 litre sizes for water dispensers.
The packaging must be attractive, original and with a strong product identity, to offer good visibility in an increasingly competitive market. As well as the aesthetic appearance, functional and ergonomic aspects also play an important role.
Sunrise is able to provide incomparable consultancy during development of the packaging, thanks to a wide experience in designing and manufacturing of preforms and containers, and above all to an ongoing commitment to research and development of ever new, high performance and innovative packaging solutions.
Water is a delicate product that is sensitive to changes in taste and smell. For this reason. Sunrise lines are designed to guarantee high standards of cleanliness and sanitation. Furthermore, considering the generally low cost of the filled product, great attention is given to reducing the management costs of these types of lines, together with the cost of the container (lightened necks and bottles, by designing a dedicated preform or optimising the production process for existing ones) and that of consumables in general.
Particularly suitable for this sector is the Sunrise Bloc: an integrated blowing/filling/capping system that, both using rotary or linear blowers, guarantees a series of logistic advantages, high levels of hygiene, flexibility, reduction in consumption and it is the best solution to handle ultra light-weight bottles.
Our great packaging experience and top class technological solutions enable us to create complete mineral water systems that are flexible, reliable and high performance, maintaining the quality and safety of the bottled product and allowing differentiation and profitability targets to be met.
Fully Automatic complete production line for PET bottles used on mineral pure spring water main technical parameters:
Model | KSCGF06 | KSCGF08A | KSCGF32A | KSCGF40A | KSCGF40B | KSCGF50A | KSCGF60A | KSCGF60A | KSCGF60A |
Heads | 18-18-6 | 24-24-8 | 32-32-8 | 40-40-12 | 48-40-12 | 50-50-15 | 60-60-15 | 72-72-18 | 60-60-20 |
Capacity (BPH) | 8000 | 12000 | 15000 | 18000 | 20000 | 24000 | 27000 | 32000 | 36000 |
Suitable bottle | φ=50-97mm H=150-320mm,V=500-1500ml | ||||||||
Motor power | 8kw | 9kw | 6kw | 8.62kw | 9kw | 9.27kw | 10kw | 11kw | 11kw |
Dimension (L*W*H)(mm) |
2500* 1200* 2300 |
2800x 2200x 2300 |
3360* 2540* 2500 |
3550* 3250* 2500 |
3550* 3250* 2500 |
5000* 4100* 2800 |
5700* 4600* 2900 |
6600* 5100* 2900 |
5800* 4500* 2500 |
Weight(kg) | 4000 | 6000 | 7200 | 11000 | 11000 | 8000 | 10000 | 12000 | 15000 |
Fully Automatic complete production line for PET bottles used on mineral pure spring water equipment:
SUNRISE's products include a wide range of solutions for the manufacture of preforms and containers, filling, process and secondary packaging, able to satisfy all the needs of the mineral water market in terms of bottle shapes, products and productivity.
1.Water Treatment Machine Used for pure water, mineral water and other bottled water,water for food and beverage production. It is mainly composed of the following equipment: pre-treatment system (water tank,multi-medium filter, active carbon filter, ion exchanger, millipore filter), membrane separation system (ultrafilter, nanometer filter, RO system), electrodialysis device, sterilization system (UV device, ozone device) ,product water tank and so on. |
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2.Blow Moulding Machine Blow moulding machine 1,000-24,000bph, and 0.25-2L PET bottles are available; It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle, etc; The man-machine interface is highly automated and easy to operate. The compact machine occupies a smaller area; The simple slide-in way of mold mounting makes it possible for the operators to change molds easily within 30 minutes |
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3. Bottle Unscrambler KY series bottle unscrambler machine is the latest generation of automatic intelligent bottle unscrambler machine. The machine adopts intelligent fully enclosed visual design, photoelectric detection and dual anti-clogging bottle functions, and is suitable for many types of bottles. The size of the whole machine is made of high-quality stainless steel, which is strong and durable. The automatic adjustment bottle machine is a supporting equipment for soft drink filling. It is used to transport messy PET bottles to the production line neatly to improve production efficiency. |
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4. Air Conveyor System The air conveying line is a device that uses wind to convey empty PET bottles. It is widely used in the beverage industry to convey empty PET bottles. It realizes that the empty bottles produced by the bottle blowing machine are directly transported to the filling machine for disinfection, cleaning, filling and sealing, which reduces the turnover pollution of the empty bottles during the conveying process and saves production costs. |
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5.Water Filling Machine Water filling line production capacity is usual in 24000bph, 500ML PET bottles are available; Water filling line can apply to fill natural spring water, purified water, carbonated water, flavored water into PET bottle by changing few spare parts; Automatic water filling machine adopts rinsing, filling and capping 3-in-1 technology, PLC control, touch screen. It is mainly made of SUS304/ SUS316; Pivotal electrical parts adopt Schneider, SICK, and SIEMENS for water filling production line; The whole production filling line accuracy is ±3mm; We can provide complete beverage ideal solution - blowing, filling and packing for PET bottle. |
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6. Water Blowing Machine 1. The whole is made of SUS304 stainless steel, equipped with a special protective cover, and the product design is beautiful and generous. 2. Adopt the special air knife imported from Germany with SUS304 material, the width of the air outlet is 1mm, the adjustable range is 0.3mm-3mm, and the effective length is up to 1200mm, which can adapt to the drying requirements of the tank in different environments. |
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7. Inkjet Printer 1. The number of coding lines is up to 5, and the speed is up to 293 meters/minute (960 feet/minute). 2. Running time: 12000 hours |
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8. Capping Liquid Level Inkjet Code Detection Machine The capping liquid level inkjet code detection equipment is composed of a detection unit, a human-machine interface, a control unit, and a rejection mechanism. It is suitable for the capping, liquid level, and inkjet detection of high-speed PET bottle production lines. Rich experience can do: detection of no cover, high cover, crooked cover, broken bridge, ring defect, distortion, miscellaneous cover, liquid level detection, etc. |
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9.Shrink Sleeve Label Machine The mainly used for container labeling cylindrical, square or other special shapes of detergents, beverages, mineral water, food, etc. Labeling machine is controlled by PLC touch screen, all-electric eyes are using imported advanced configuration. High speed, high accuracy, stable performance. Easy to operate and look elegant appearance. |
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10.Auto Film Wrap Packaging Machine 1.Small footprint and small energy consumption 2.Low operating cost. 3.High efficiency and stability, simple operation. 4.PLC control, quality assurance. |
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11.Auto Carton Packaging Machine 1.Low operating cost. 2.High efficiency and stability, simple operation. 3.PLC control, quality assurance. |
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12.Automatic Palletizer Machine Low level palletizing, advanced payer-type palletizing design, advanced configuration, running stably and low power consumption. PLC control system and convert for speed control insure that cases transfer, array, palletizing, pallet unloading, solid pallet pushing out are automatically. Machine with high security and powerful diagnosis function alarm and guard to insure personal safety. Easily to adjust for palletizing format by touch screen.no need o change parts for a malfunction to finish palletizing. Apply to carton and film packing products palletizing. |
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13. Automatic Film Winding Machine 1. The equipment automatically senses, conveys, and winds goods, and completes automatic film loading, film breaking and film blowing operations. 2. Digital display man-machine interface, input the corresponding work instructions according to the wrapping needs. The number of winding layers, the number of top turns, the number of bottom turns, and the top-over time can be set. |