One Stop Service from A to Z for Water Bottling Line Project Solution
Bottled water a to Z production line filling machine description:
This series of Automatic PET Bottle Water Filling Line are applied to be used in production of PET bottle-packing water, such as mineral water, pure water, drinking water and other non-carbonated beverage, it integrates bottle washing, filling and capping into one body of this machine. It is very convenient to change bottle size by means of advanced bottle conveying technology–bottleneck clamping & bottle suspending technology.
Bottled water a to Z production line filling machine Features:
This machine has a compact structure, perfect control system, easy to operate and highly automated.
The parts contact with product is made of quality SUS, anti-corrosive, and easy to clean.
By adopting high speed filling valve, the liquid level is precise and no waste. That guarantees the demand of filling technology.
The capping head adopts constant torque magnetic device to guarantee capping quality and impact cap.
This machine has a high efficient cap arranging system, perfect cap feeding and protection device.
Equipped with perfect clean management system to ensure the bottle clean.
Only by changing the star-wheel, can realize to fill the changed bottle shape.
The machine adopts perfect overload protective device can ensure the operator and machine safe.
This machine adopts adjustable frequency converter.
The main electric components, frequency, photoelectric switch, proximity switch, electric control valves all adopt imported components, which can ensure the quality performance.
The control system has many functions, such as control producing speed, cap shortage detection, bottle block automatic stop and production counting etc.
The electric components and pneumatic components are all introduced from world famous brand products.
Bottled water a to Z production line filling machine Products:
1.Water Treatment Machine
Used for pure water, mineral water and other bottled water,water for food and beverage production.
It is mainly composed of the following equipment: pre-treatment system (water tank, multi-medium filter, active carbon filter, ion exchanger, millipore filter), membrane separation system (ultrafilter, nanometer filter, RO system), electrodialysis device, sterilization system (UV device, ozone device), product water tank and so on.
2.Blow Moulding Machine
Blow moulding machine 1,000-24,000bph, and 0.25-2L PET bottles are available;
It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle, etc;
The man-machine interface is highly automated and easy to operate. The compact machine occupies a smaller area;
The simple slide-in way of mold mounting makes it possible for the operators to change molds easily within 30 minutes.
3. Bottle Unscrambler
KY series bottle unscrambler is the latest generation of fully automatic intelligent bottle unscrambler. The machine adopts intelligent fully enclosed visual design, photoelectric detection, and dual anti-jamming functions, suitable for a variety of bottle types. The shape of the whole machine is made of high-quality stainless steel, which is sturdy and durable, runs smoothly, reduces the number of labor, reduces production costs, and increases the bottle output speed without increasing the load. The automatic bottle unscrambler is a supporting equipment for soft drink filling, which is used to transport the disorderly PET bottles to the production line neatly to improve production efficiency.
4. Air Conveyor System
The air conveying line is a device that uses wind to transport empty PET bottles, which is widely used in the transportation of PET empty bottles in the beverage industry. It realizes that the empty bottles produced from the bottle blowing machine are directly transported to the filling machine for disinfection, washing, filling and sealing, which reduces the turnover pollution of the empty bottles during the conveying process and saves production costs.
5.Water Filling Machine
Water filling line production capacity is usual in 1,2000-15,000bph, 500ML PET bottles are available;
Water filling line can apply to fill natural spring water, purified water, carbonated water, flavored water into PET bottle by changing few spare parts;
Automatic water filling machine adopts rinsing, filling and capping 3-in-1 technology, PLC control, touch screen. It is mainly made of SUS304/ SUS316;
Pivotal electrical parts adopt Schneider, SICK, and SIEMENS for water filling production line;
The whole production filling line accuracy is ±3mm;
We can provide complete beverage ideal solution - blowing, filling and packing for PET bottle.
6. Water blowing machine
1. The whole is made of SUS304 stainless steel, equipped with a special protective cover, and the product design is beautiful and generous.
2. Adopt the special air knife imported from Germany with SUS304 material, the width of the air outlet is 1mm, the adjustable range is 0.3mm-3mm, and the effective length is up to 1200mm, which can adapt to the drying requirements of the tank in different environments.
7. Inkjet printer
1. The number of coding lines is up to 5, and the speed is up to 293 meters/minute (960 feet/minute).
2. Running time: 12000 hours
8. Capping Liquid Level Inkjet Code Detection Machine
The capping liquid level coding detection equipment is composed of a detection unit, a human-machine interface, a control unit, and a rejection mechanism. It is suitable for the high-speed PET bottle bottling production line capping, liquid level, and coding detection. With mature technology and rich experience, we can do: detection of no cover, high cover, crooked cover, broken bridge, ring defect, bottleneck deformation, miscellaneous cover, liquid level detection etc.
9．Shrink Sleeve Label Machine
The mainly used for container labeling cylindrical, square or other special shapes of detergents, beverages, mineral water, food, etc.
Labeling machine is controlled by PLC touch screen, all-electric eyes are using imported advanced configuration.
High speed, high accuracy, stable performance.
Easy to operate and look elegant appearance.
10.Auto Film Wrap Packaging Machine
1.Small footprint and small energy consumption
2.Low operating cost.
3.High efficiency and stability, simple operation.
4.PLC control, quality assurance.
11.Auto Carton Packaging Machine
1.Low operating cost.
2.High efficiency and stability, simple operation.
3.PLC control, quality assurance.
12.Automatic Palletizer Machine
Low level palletizing, advanced payer-type palletizing design, advanced configuration, running stably and low power consumption.
PLC control system and convert for speed control insure that cases transfer, array, palletizing, pallet unloading, solid pallet pushing out are automatically.
Machine with high security and powerful diagnosis function alarm and guard to insure personal safety.
Easily to adjust for palletizing format by touch screen.no need o change parts for a malfunction to finish palletizing.
Apply to carton and film packing products palletizing.
13. Automatic Film Winding Machine
1. The equipment automatically senses, conveys, and winds goods, and completes automatic film loading, film breaking and film blowing operations.
2. Digital display man-machine interface, input the corresponding work instructions according to the wrapping needs. The number of winding layers, the number of top turns, the number of bottom turns, and the top-over time can be set.
About Sunrise Intelligent Equipment Co., Ltd
Sunrise Intelligent Equipment Co., Ltd It is a professional manufacturer integrating research, development and production of various water, juice, soda and can beverage machinery. The company has more than 10 years of production practice experience, and absorbs advanced technology at home and abroad to continuously improve its own products and enjoy it among users Very high reputation. The company adheres to market-oriented, with advanced technology, scientific management, excellent product quality, fast and thoughtful after-sales service, to provide users with technical consulting, graphic design, installation and commissioning, technical training and other supporting services, relying on high-quality The company’s R&D team and rich manufacturing experience have won the trust of users at home and abroad. The company’s products are exported to Southeast Asia, the Middle East, South America and other countries. The company regards product quality as the life of the company’s development and has established a strict quality assurance system. The company adheres to " "Quality first, customer first" policy, wholeheartedly welcome new and old customers to visit us!