10000 Bottles Of Pure Water Per Hour Mineral Water Filling Machine
The 10,000 bottles per hour pure water mineral water filling machine is a micro-negative pressure bottle washing, filling and capping all-in-one machine designed and manufactured by our company. The equipment has stable performance, advanced technology, beautiful shape and complete functions.
This machine is mainly used for rinsing, filling and sealing of PET water bottles.
Technical structure characteristics:
1. Screw cap part:
The capping part will screw the cap arranged by the capping device to the bottle of the filled product, and send it to the subsequent process by the conveyor chain.
The capping machine drives the turntable to rotate through the reducer. The cover leaves the hopper from the cover outlet under the action of centrifugal force. There is a front and back cover separating device at the exit. When the back cover passes by, the cover automatically falls into the return pipe, and the back cover is automatically blown into the hopper by wind. Only the front cover can enter the chute smoothly. The amount of cover in the hopper is automatically detected by the photoelectric switch to control the cover conveyor to ensure the best effect of the lower cover. When the front cover enters the slideway, you can enter the cover feeding tray smoothly. In order to prevent accidents, an anti-reverse cover dial is also configured on the slideway to ensure that the cover that enters the feeding cover tray is correct. A pair of slides are also provided Photoelectric switch, when detecting that there is no cover, it will stop the host immediately. In order to effectively remove the broken cover without the anti-theft ring and clean the remaining cover of the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.
The equipment is equipped with centralized automatic lubrication.
2. Filling part:
The filling part realizes the filling of water into the washed bottles sent by the bottle washing part.
The filling part is designed and manufactured by our company by introducing German technology and using the principle of rapid filling.
The filling valve adopts mechanical valve, single-opening valve technology, fast and sensitive filling, and high filling liquid level accuracy. Filling can be realized with short mouth or regular mouth.
The double guide rod bottle lifting structure is adopted to make the bottle lifting and centering stable.
The main drive adopts gear drive that is open type combined drive, which has high efficiency, low noise, long life, convenient maintenance and sufficient lubrication. The frequency converter is used to control the speed of the main motor of the machine. The machine adopts stepless frequency conversion speed regulation.
The bottle guide system has a simple structure and can be quickly and conveniently changed according to the bottle type. The whole machine adopts a bottleneck structure for transportation.
The whole machine is automatically controlled by PLC, and faults are displayed online, such as bottle blocking, missing cover, etc.
The material in the filling tank is automatically controlled, and the liquid level is detected by a liquid level sensor to ensure stable liquid level and reliable filling.
The key parts and electrical components of this machine are imported products.
3. Bottle washing part:
This machine is a rotary bottle washing machine, mainly used for washing new bottles of beverages, water and other products. The bottle is then sent to the filling section for product filling.
The PET bottle enters the equipment by the bottle separating star wheel, and the bottle mouth is clamped by the clamp and the turning mechanism, and the bottle mouth is turned down. The sterile water is rinsed and drained. Installed. The main structure of the equipment is in contact with the flushing medium and the external protective cover is made of high-quality stainless steel; open gear transmission.
The flushing part is equipped with a water receiving tray to recover the flushing water
When flushing the bottle, the flushing volume of each bottle is: 105ml/s (at 0.25MPa)
Adopt air pressure control wear plate, effectively reduce wear.
|Rated output (500ml bottles):||12000 bottles/hour|
|Number of flushing heads:||24|
|Bottle flushing time:||2-2.5 seconds|
|Number of filling valve heads:||24|
|Filling valve flow rate:||140～160ml/s|
|Number of capping heads:||8|
|Applicable bottle type:||PET bottle|
|Screw cap torque:||0.6～2.8Nm (adjustable)|
|Compressed air consumption:||0.6Nm3/min (at 0.6MPa)|
|Water consumption:||About 1.5-2m3/h (0.2-0.25Mpa) for flushing|