Aseptic liquid filling Solutions
1.Aseptic liquid filling Solutions introduction
SUNRISE aseptic cold filling technology: It is a system for filling and capping sterile products in a sterile environment using sterile containers at room temperature. Kaiqisi PET bottle aseptic filling system is a comprehensive technology integrating microbial detection and control technology, aseptic isolation technology, computer detection and control technology, cleaning and sterilization system. It has a wide range of beverage product adaptability, and can guarantee the nutrition, color and taste of the product to the greatest extent, and the product does not need to add preservatives.
2. Aseptic liquid filling Solutions introduction main features
1) It is mainly suitable for beverage products in the form of plastic bottles such as tea beverages, fruit juices, vegetable protein beverages, coffee, liquid milk, etc.
2) Capacity range: 6000 bottles/hour-36000 bottles/hour;
3) Applicable bottle type 250ml-1500ml, diameter φ50～105mm; height 140～320mm.
4) Aseptic cycle: neutral products ≥ 72 hours, acid products ≥ 144 hours.
5) Product filling temperature: normal temperature.
3. Aseptic liquid filling Solutions introduction advantages
1) Can handle different type of recipes, material and packaging formats in the same line
2) The SUNRISE aseptic line can last a very long time for a good ROI (Return On Investment)
3) Offers traceability with full tracking of sterilization process parameters and permanent recording of the production parameters and events
4) Aseptic filling of low and high-acid products and protein beverage
5) Suitable for all bottle shapes
6) Bottle sterilization by means of peracetic acid/H2O2
7) Output up to 36,000 bottles per hour
8) Particle filling of up to 5x5x5 millimetres possible
9) Also available as PET-Aseptic Bloc with blow moulder
10) Reduce the weight of the bottle, greatly save the cost of packaging materials
PET/PP/HDPE bottles round or square bottle
Volume 200 - 2000ml
Bottle diameter 50-115mm
Bottle height 160-320mm
||3000 up to 72,000 bph
||Beverage juice / tea and hot filling juice .etc
||CE / SGS / ISO 9001
Filling Machine Benefits
1 / Enhanced food safety: Stainless steel 304/316L for all components in contact with your beverage
2 / Optimum uptime: 30 % reduction in changeover and maintenance downtime
3 / Sustainable solution: Reduced filler enclosure and servomotors reduce resource consumption
4 / Hygiene improvement through volume control and contactless filling
5 / Automatic dummy bottles: Safer, easier cleaning procedures
6 / Automatic bottle changeover improves uptime
- Air conveyor is fixed on the floor, with fan installed on the top.
- Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles.
- Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
- All are made of stainless steel SUS 304 /316.
- Rack made by high quality carbon steel welded.
- Into bottle way is air conveyor direct connection with bottle dial.
- All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
- 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
- 304/316 stainless steel washing pump make the machine more durable.
- 304/316 Stainless steel high precision filling nozzle
- Filling volume adjustable in fine rank, same liquid level after filling
- All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
- 304/316 stainless steel filling pump
- Efficient spray nozzle rinse thoroughly and save water for flushing
- Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
- All 304/316 stainless steel construction
- No bottle no capping
- Automatic stop when lack of bottle
- Capping effect is stable and reliable, Defective rate ≤0.2%
- Energy saving. High efficient. Adapt to customer factory layout
- Special lubrication system, keep products clean, health, safety
- Extended service life
- Electric eyes design keep whole line running safety and quickly
- Overload protection mechanism to effectively ensure the safety of the machine
Installation and commissioning
After the equipments arrived buyer's workshop, the buyer should take it's place for each equipment according to the supplied layout; the seller will send the experienced technician to guide the installation and debugging and trail production, and fulfil the designed capability within the designed time.
The seller will supply technical training to the buyer. The training is includes: equipment structure and maintenance, control and operation. After training, the technicians of the buyer will grasp relevant operation and maintenance skills, and could adjust the technologies more skilled, and can deal with all kinds of malfunction in time.
1) After qualified of the equipment, the seller will supply one year guarantee, control system one year guarantee, free charge for wearing parts, and other spare parts with cost price. Within guarantee period, the technicians who accepted training should strictly obey the requirements asked by the seller to operate the equipments and maintenance, to find the common malfunctions and fault clearing in time; if the technicians of the buyer couldn't solve the problems themselves, the after-sales department will supply long range guide service by phone; if relevant measurements couldn't solve the problems, the seller will send the technicians to the buyer factory, clear the fault or relevant technical problems on site, the charges will reference to the installation and debugging charges.
2) After guaranteed, the seller will supply widely favorable technical support, after-sales service for the lifetime: favorable price for the wearing parts and other spare parts.