500ml -1500ml Hot PET Bottle Juice Filling Production Line
500ml -1500ml Hot PET Bottle Juice Filling Production Line Description:
1. Sunrise 500ml -1500ml hot PET bottle juice filling machine is mainly used for bottling juice, such as apple juice. mango juice, orange juice, and other fruit juice.
2. The full automatic fruit juice filling machine including washing and filling and capping part, all of the process is automatic.
3. It adopts hanging type conveying-bottle structure to make changing bottle model more convenient, faster and easier.
4.The Juice Filling Machine is used in production of non-soda drink of fruit juice, fruit wine, minerals and pure water packed in polyester bottles.
5. Washing, filling and capping are integrated in one Juice Filling Machine.
6. The whole Juice Filling Machine is controlled by PLC with touch-screen as the human-machine interface.
7. The amount of the drinks in the storage tank can be controlled automatically.
8. The filling and capping will be stopped automatically when bottles are cramped wrongly or when caps are not available, the machine can automatically stop.
9. The frequency changing technology is used to adjust the operation speed steplessly.
10. The production can be displayed digitally and can be adjusted conveniently.
Our Automatic Bottle Fruit Juice Filling Production Line can be suitable for 0.5 to 2L different PET bottles and capacity for 3000-36000BPH.
500ml -1500ml hot PET bottle juice filling production line Main Features
1, Water treatment system
Water purification, before filling in the bottle
Processing included: quartz sand filter, active carbon filter, sodium ion exchanger, precision filter, RO (Reverse Osmosis), UV sterilizer, finished water tank
2, juice blending system
Concentrated fruit juice → Syrup melting pot→ Beverage pump → Syrup filter → Blending tank → Beverage pump→Double head filter →Juice Homogenizer → Beverage pump → Vacuum degasser→ Screw pump → Beverage tank→ Beverage pump → Super high temperature sterilizer(UHT) → Heat insulation tank → CIP system
3, Automatic bottle blowing machine
To make PET plastic bottles
Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the pure water bottle, mineral water bottle, carbonated drink bottle, juice hot fill bottle and oil bottle etc.
4. Bottle unscrambler
KY series bottle unscrambler machine is the latest generation of automatic intelligent bottle unscrambler machine. The machine adopts intelligent fully enclosed visual design, photoelectric detection, and dual anti-jamming bottle functions, suitable for a variety of bottle types. The size of the whole machine is made of high-quality stainless steel, which is sturdy and durable. The automatic adjustment bottle machine is a supporting equipment for soft drink filling. It is used to transport the messy PET bottles to the production line neatly to improve production efficiency.
The wind generated by the fan pushes the bottle directly into the filling machine to start washing. Note: Also, the air fan is equipped with a filter screen to filter air impurities first.
6, 3 in 1 washing filling and capping machine
The bottle is blew into the bottle shifting wheel, when the flushing clamp reaches the bottle neck, the jaw will clamp the bottleneck, under the guidance of the rail, the clamp will turn the bottle 180°into an upright position, through second bottle pusher into the filling position.
The filling part is mainly composed of a filling valve and filling transmission parts. The washed bottle reaches the filling position via the bottle shifting wheel. In the mean time, the bottle clamping plate of the filling machine will clamp the bottle and move up to seal the bottle, filling valve will open, send the liquid into the bottle. When the liquid level of the bottle reaches the trachea of the filling valve, the filling will stop.
The capping part consists of screw heads, capping transmission part, a sorting part and an under cover tube parts. The bottle which has finished filling will enter the capping position via the driving wheel. The photoelectric detection of the detecting signal detects the bottle, send a message to the valve cover, the cylinder cap will open, the caps will be blew into the cover plate by compressed air. The screw head which has magnetic torque will come down when it gets in a straight line with the bottle cap, the rotary cap ring gear seizes the cap and move forward, the cap lid the bottle and screw. When the torque out numbered the adjusted magnetic , the capping head will automatically slip, thus protect the cap from being damaged by the rotary cap ring gear. Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.
This machine is usually used after fruit juice beverage finished hot filling and sealing, when enter the spray tunnel, the water with the function of high-pressure pump, uniformly spray on the bottle body. The bottles move slowly in the chain, when they are out the tunnel, they can reach the normal temperature, then achieve the purpose of cooling. This machine can also be used for secondary sterilization for fruit juice.
8, Automatic labeling machine
To sleeve and shrink labels on the bottle
The auto shrink sleeve labeling machine consist of auto labeling machine, heat shrink tunnel and steam generator. This machine adopts international advanced technology, cover the circle label on the PET bottle. And then hot shrinking to fix on the position which bottle body designated.
9, Automatic packaging machine
PE film shrink wrapping machine
It adopts the photoelectric sensor to detect online, gather signals which are controlled by PLC, and adopts piston as executable element, to realize product conveying, combination, film wrapping, cutting, heat& shrink, cool and finally get the finished product.
10.Auto Carton Packaging Machine
1.Low operating cost.
2.High efficiency and stability, simple operation.
3.PLC control, quality assurance.
4.Robatech, Switzerland glue system
11.Automatic Palletizer Machine
Low level palletizing, advanced payer-type palletizing design, advanced configuration, running stably and low power consumption.
PLC control system and convert for speed control insure that cases transfer, array, palletizing, pallet unloading, solid pallet pushing out are automatically.
Machine with high security and powerful diagnosis function alarm and guard to insure personal safety.
Easily to adjust for palletizing format by touch screen.no need o change parts for a malfunction to finish palletizing.
Apply to carton and film packing products palletizing.
12. Fully automatic film winding machine
1. The equipment automatically senses, transports, and winds goods, and completes automatic film loading, film breaking and film blowing operations.
2. Digital display man-machine interface, input the corresponding work instructions according to the wrapping needs. The number of winding layers, the number of top turns, the number of bottom turns, and the top-over time can be set.